Mold design
☑ Mould design is the key process that determines the quality, cost, and production efficiency of a product.
☑ Moulds with high precision and durability help to reduce defective products, achieve stable mass production, and lay the foundation for the final product competitiveness.
CNC processing
☑ In CNC processing, CNC equipment plays a crucial role in precisely machining materials to the micro level based on 3D data created in CAD.
☑ This enables the automatic production of complex-shaped mold parts with high reproducibility and efficiency.
EDM Process
EDM Process is an indispensable technology in mold making, as it allows for precise machining of hard steel and complex shapes after quenching.
In conventional cutting machining, it is difficult to process narrow grooves, sharp corners, and micro shapes while maintaining dimensional accuracy, which significantly enhances the quality and functionality of molds.
Grinding process
Grinding process is the final process in mold making, responsible for machining extremely hard materials to achieve surfaces with mirror-like finish and very high precision.
This precision directly determines the service life of the mold and the final dimensional accuracy and surface quality of plastic and press products, making it an essential process for high-quality mold making.
Wire cutting
Wire cutting has the characteristic of being able to machine complex shapes and straight walls without chamfers in mold making with high accuracy, similar to cutting tools.
Especially, it is an indispensable technology for machining parts that require high accuracy, such as punch holes in press molds and cores and cavities in plastic molds.
List of mold equipment
| Equipment | Maker | Place of origin | Specifications | Quantity | Processing accuracy | Note |
|
Milling |
TOPWORTH |
China |
DY-618S |
５ |
±0.001 |
6 units |
|
TOPWORTH |
China |
DY-3060AS |
1 |
±0.001 |
||
|
Dawn |
China |
JL-614/JL-618 |
１ |
±0.001 |
||
|
Discharge |
Sodick |
Japan |
AD30L (30A) |
1 |
±0.002 |
10 units |
|
Mirrordick |
China |
AM120R |
2 |
±0.002 |
||
|
Mirrordick |
China |
AM120R |
2 |
±0.002 |
||
|
Mirrordick |
China |
A40 |
5 |
±0.005 |
||
|
Wire |
Atishamyil |
SWISS |
CUT C350 |
1 |
±0.002 |
6 units |
|
Sodick |
Japan |
ALN400Gs |
1 |
±0.002 |
||
|
Shadik/Sངguang joint venture |
Taiwan, China |
DK7632 |
4 |
±0.002 |
||
|
CNC |
FANUC |
Japan |
S650L |
2 |
±0.002 |
8 units |
|
PRIMINER |
Germany |
VF-1170 |
２ |
±0.008 |
||
|
Jo Bai |
Taiwan, China |
S1370L |
1 |
±0.002 |
||
|
Beijing Jingdiao |
China |
GT600-A10SH |
1 |
±0.005 |
||
|
Beijing Jingdiao |
China |
600-A15SH |
1 |
±0.005 |
||
|
Pofeng Group |
China |
BF1613L |
1 |
±0.002 |
||
|
|
|
|
|
|
Total:(Total) |
30 units |
Quality control
Inspection is a critical quality assurance step in mold making to verify that parts are processed as designed.
This ensures the dimensional accuracy of each component and their proper fit, ultimately achieving the assembly of high-precision molds and the production of stable, high-quality products.
Mold Testing
Mold testing is an essential process in mold manufacturing to verify the quality of the final product and to identify and correct design and processing issues at an early stage.
It plays a decisive role in eliminating defects before mass production and in improving cost reduction and mass production success rates.
